EV battery recycling: process, regulations and outlook for 2025

EV battery recycling – charging an electric car at a charging station

The growing popularity of electric vehicles brings a new challenge: what should happen to used lithium-ion batteries? EV battery recycling is becoming not only an environmental necessity but also a strategic part of the EU's raw materials policy. With regulations changing, the number of used batteries rising and new technologies emerging, it is worth looking at how the process works in practice and what the outlook is.

A growing pile of used batteries: a new challenge for Poland and Europe

As the number of electric cars in Europe grows, so does the volume of used batteries, which are becoming a new environmental challenge. Disposing of car batteries requires specialist solutions, not only because the cells contain heavy metals but also because of the fire risk. In Poland the problem is still relatively new, but its scale is certain to grow rapidly in the coming years. Both new regulations and recycling infrastructure are therefore needed. At the same time, this is an opportunity to develop a new sector of the economy based on resource recovery and processing. It is already worth keeping an eye on companies such as Wastes Service, which offer specialist EV battery recycling services and are preparing for a sharp rise in demand.

EU Batteries Regulation 2025: key changes for drivers and businesses

The new battery rules, whose successive stages take effect from 2025, aim to regulate the entire battery life cycle, from production and use to recycling. The most important changes include the obligation to track the origin and history of batteries through a battery passport, set recovery targets for critical raw materials (for example 50% of lithium by the end of 2027 and 80% by the end of 2031) and greater producer responsibility for processing used batteries. These changes will affect all market participants: vehicle manufacturers, recycling companies and EV users. Companies specialising in material recovery, which must operate in line with European environmental standards, will therefore play a key role. One example is Wastes Service, which you can read more about on our About us page.

Recycling or a second life? Two paths for a used EV battery

Not every used EV battery goes straight to recycling. In many cases a second life is possible, meaning the battery is reused in less demanding applications. Used cells can serve in stationary energy storage, backup power systems or renewable energy installations. This model significantly extends battery service life and reduces demand for primary raw materials. Only after this stage, when the battery has genuinely lost its performance, does it move on to recycling. Both scenarios are worth considering when planning a disposal and recovery strategy, especially as many companies already offer comprehensive services in this area.

How are lithium, cobalt and nickel recovered from batteries?

EV battery recycling is a technologically advanced process designed to recover as much of the valuable metals lithium, cobalt and nickel as possible. Two main methods are used: pyrometallurgy (smelting at high temperatures) and hydrometallurgy (chemical leaching of metals). They are complemented by mechanical shredding of cells, which makes it possible to separate electrodes, electrolytes and casings. The latest technologies can recover over 90% of materials, significantly reducing the need for primary mining. The process not only protects the environment but also supports the circular economy. More and more companies in Poland are investing in such installations.

Battery recycling in Poland: where to take a used battery?

Although the EV battery recycling market in Poland is still developing, the first collection points and processing plants are already available. A used lithium-ion battery can be handed over to a vehicle dismantling station, an EV workshop or directly to a specialist company. One of the active players is Wastes Service, which offers comprehensive solutions from collection and transport to recycling in line with applicable standards. New investments are planned in the coming years, especially in regions with high electromobility uptake. Expanding this infrastructure will be essential as the number of EVs on Polish roads grows.

From waste to product: the role of recycling in raw material independence

Used EV batteries are not just waste but also a valuable source of raw materials that the European Union considers strategic. Proper recycling makes it possible to recover a large share of the materials needed without having to import them. At a time of global tensions and restricted access to lithium, cobalt and nickel, EV battery recycling is becoming part of the EU's raw material independence policy. It also promotes local technologies and reduces the carbon footprint of the supply chain. Turning waste into a resource is one of the key principles of the green economy, in which Poland can play an important role both as a recycling market and as a hub for innovation in battery energy storage.

In summary, EV battery recycling is not only an obligation under the new rules but also a real opportunity to build a modern, sustainable industry. The key is cooperation between manufacturers, users and companies that process used batteries, such as Wastes Service. You can find the details in our offer.